System Integration Services

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Rapid Development Services, Inc. is a Pharmaceutical Line System Integrator, providing complete line installations. The typical equipment may include bottle unscrambling, liquid or tablet filling, bottle capping and torque, bottle weighing, sealing, re-torque, bottle labeling, bottle banding, carton erecting and bottle packing, case forming, case packing, case labeling, case weighing and case palletizing.
Pharmaceutical Equipment Line Integration Services.
Bottle filling: Liquid or TabletsServices:

  • – Review of Products drawings and Products Specifications
  • – Review of Process Steps and Machine requirements
  • – Specifying standard or custom machinery
  • – Providing price quotes for machinery for the line
  • – Conveyor selection and integration
  • – Standard machines and conveyors procurement
  • – Delivery of all equipment to the Integrator Plant
  • – Uncrating, positioning, wiring and check out of machinery
  • – Conveyor alignment
  • – Fabrication of railing and guiding tooling
  • – Fabrication and mounting of profiled splash type aseptic Wire-way.
  • – Centralized Control Panel with a single sealed electrical and piping drop.
  • – Electrical wiring from the panel to the line
  • – Compressed air piping thru the wire-way.
  • – Water line piping.
  • – Nitrogen line piping
  • – Centralized Variable speed drives installation and wiring
  • – Power distribution disconnects and control motor starting for the line equipment.
  • – Bottles Spacing wheel installation and wiring
  • – Sensors installation and wiring
  • – Equipment start up and adjustments
  • – Line speed coordination
  • – Back end Packaging equipment set up and testing.
  • – Line start up services
  • – Validation support services.
  • – Start up and testing
  • – Change over for different size bottles
  • – Line Disassembly and crating
  • – Line shipment to the Customer plant
  • – Equipment rigging and placement at the customer plant
  • – Equipment reassembly and wiring
  • – Equipment check out and start up.
  • – Validation support
  • – Production support

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