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RDS – RAPID RESPONSE

Working with an expert packaging device fabricator and integrator to overcome challenges to manufacturing.

For projects of any size and complexity, it is important to work with expert automation suppliers to overcome obstacles such as meeting specifications, regulatory requirements, system integration and all the required customization.

Off-the-shelf equipment will not accommodate every application, especially the more complex ones involving robotics, conveyors and a host of other equipment required for flawless coordination of all the manufacturing, assembly, packaging, labelling and palletizing functions.

Taking The Next Step in Control & Automation

Automation suppliers and integrators need a ‘tool box’ full of solutions including the ability to design and build from scratch in order to fit together all the pieces of the puzzle.

For manufacturers, the continual need to increase production speed and efficiency while reducing labor has spurred a shift toward implementing automated systems. However, off-the-shelf equipment cannot accommodate every application.

Leon Gurevich, founder and chief technology officer of Rapid Development Services (RDS)
“The flexibility of 6-axis robotic technology allows us to produce an array of products on the same equipment while maintaining a high-quality product. We have relied on this equipment to continue serving our customers.”.

Rapid Development Services. engineered Robotic Modular Insert Molding loader

Rapid Development Services. engineered Robotic Modular Insert Molding loader.
Rapid Development Services. engineered Robotic Modular Insert Molding loader. This system designed to handle two products on demand. The system has two products vibro-feeders with its parts delivery and staging area, providing multiple parts placement into the cavities of the mold of the plastic injection machine. The system is set up to be rolled to the standard insert molding press that uses indexing dial with lower mold tooling. The 6 axis robot with quick release end effector is capable to pick and place miniature components’ and provide vision inspection of the mold prior to indexing.

RDS has the largest inventory in the mid-west of re-furbished

RDS has the largest inventory in the mid-west of re-furbished 6-axis and 4-axis robots that can help justify your project. Reliable models like ABB, Motoman (Yaskawa), and Fanuc available in different sizes. All robots pass our re-furbish checklist and have a standard one year warranty. Robots can be suitable for machine tending, palletizing, case packing, etc. Lets us help justify your tight payback or fast delivery schedule with our available inventory.

ROBOTIC PARTS ACCUMULATOR

MACHINE NAME: ROBOTIC PARTS ACCUMULATOR

MODEL: ROBO-STACK 1000

Description: This Cell is equipped with a 6-axis robot with indexer for parts tray transfer. The system is designed to work with Robotic Loader, Robo-Flex 100 as a buffer and can be used in conjunction with some other type of robotic loaders.

Functions: This system has end effector to pick up and place trays with compartments for multiple products. The robot stacks the trays in up to 6 separate stacks 12 trays per stack. The 6-axis robot handles empty and loaded trays on demand. System acts as a buffer and provides “first in – last out” product feeding.

Rate: 60-120 parts per minute
Parts size: Length: 1-10”, Width: 1-10”, Height: 1/8-3”
Cell size: 10’ x 10’

This high rate flexible robotic system has a stainless framework. The system is designed for food, medical and pharmaceutical applications.

PACKAGING

RDS, Inc. has been actively involved in developing customized packaging automation since 1983. The application of our vast machine design experience, combined with our in depth knowledge of packaging materials, package design, packaging line layout and equipment position RDS as a turnkey source for packaging automation. Our packaging and material handling systems are currently utilized by these industries: Food and Beverage, Electronic, Medical Device, Pharmaceutical Consumer Products and Cosmetic. RDS is familiar with all regulatory agency requirements influencing equipment design for these industries including: OSHA, USDA, NEC, NEMA, FDA and GMP. We work closely with our customers to assure that equipment validation, factory acceptance and site installation are a seamless process.

RDS’s approach to the packaging industry is to provide robotic solutions that are more cost effective and offer higher flexibility than traditional standard or custom dedicated equipment. Our extensive experience, encompassing several industries, provides us with unique knowledge of product and package compatibility. This knowledge is reflected by the number of successful packaging automation projects we have implemented. RDS designs and builds turnkey solutions to your automation needs.

Cartoning Systems
Puck and Depuck
Robotic Palletizing Systems
Barrel Lifters
Case Packing
Stretch Wrapping
Package Vision Inspection
Robotic Loading Packing

Rapid Development Services. is a member of PMMI

ORAL STRIPS HANDLING

BREATH STRIPS MACHINE / CASSETTES FOR MEDICAL / PHARMACEUTICAL PRODUCTS

Rapid Development Services. developed robotic line for breath strips manufacturing. This system handles edible film and provides cutting, stacking, cassette feeding, loading, assembly and labeling at the rate of up to 100 cassettes per minute. Separate Form Fill and seal machine packs cassetes into pouches at the rate of up to 300 cassettes per minute.

BREATH STRIPS CONVERTING AND LABELING SPECIFICATIONS:
Rate:	60-100 cassettes per minute
Cassettes:	Plastic molded top with hinged cover – bottom and top snap together (mold for top and bottom is available)
Edible Film:	Supplied on roll with or without a liner, 13.5″ wide includes automatic unwinding and feeding to a stacking section with manual assist.
Feeding Systems:	Vibro-Bowls (2 each) to automatically feed and orientate top and bottom section of the cassettes. Film Cutting and Proprietary die cutting and stacking system creates multiple stacks of strips.
Stacking:	Can be varied from 1 to 30 strips per stack.
Film Placement:	6 axis robot picks and places 10 sets of stacks into the plastic section of cassette.
Cassette Assembly:	6 axis robot assembles complete cassettes 10 per cycle. Cassettes stamped to secure top and bottom.
Discharge:	Conveyor discharge unloads finished cassettes into a tub.
Controls:	PLC – Allen Bradley SLC 5-04
Operator Interface:	Allen Bradley PanelView 6″ color touch screen

ONE SYSTEM CAN BE DEMONSTRATED TO PROSPECTIVE BUYER AND IS OFFERED FOR SALE.

CONSUMER PRODUCTS AND COSMETICS

Throughout the years, RDS has focused on providing automation solutions for the consumer products cosmetics. Unique innovation, understanding of the manufacturing requirements and expertise in delivering high volume automation have allowed RDS to become a recognized leader in automation technology.

From lipstick through air fresheners, RDS has the solution for all of your automation needs.

ASSEMBLY MAGAZINE, SPRING 2003

LEON GUREVICH, PRESIDENT OF RDS HAS BEEN SELECTED AS A FINALIST FOR ERNST & YOUNG ENTREPRENEUR OF THE YEAR® AWARD

Leon Gurevich, President of RDS has been selected as a finalist for Ernst & Young Entrepreneur of the Year® Award.

BREATH STRIPS MACHINE / CASSETTES FOR MEDICAL / PHARMACEUTICAL PRODUCTS

BREATH STRIPS CONVERTING AND LABELING SPECIFICATIONS:

ONE SYSTEM CAN BE DEMONSTRATED TO PROSPECTIVE BUYER AND IS OFFERED FOR SALE.